Dyplast Products manufactures composite structural foam core products that span technologies incorporating high strength-to-weight ratio Polyisocyanurate? (an advanced polyurethane) and Expanded Polystyrene (EPS) rigid foams. Our composite rigid foam cores are ideal for sandwich panel applications using substrates such as (but not limited to) metal, fiber-reinforced, resin, poly, plastic, carbon, and wood / honeycomb cellulose - - or structural composite materials that are laminated or layered over the foam core.
Dyplast's polyisocyanurate (polyiso or PIR) structural rigid foam products, ISO-CF® and ISO-CF/HT, are quite unique since they offer performance effective from at cryogenic temperatures up through 350°F (177°C) - - while offering impressive thermal insulation characteristics not available in alternative structural composite substrates. Dyplast's ISO-CF densities range from 2 to 6 lb/ft3, (32–96 kg/m3) and are available with quick-turnaround in dimensions typically much larger than alternative structural composite materials.
Expanded PolystyreneDyplast EPS (an expanded polystyrene) has closed cells, no voids, and is light-weight - - a resilient structural rigid foam providing a host of distinctive properties. No other product within this cost structure provides the strength-to-weight ratios, thermal efficiency, temperature compatibility, dimensional stability, and resistance to water, moisture, shrinkage, rot, insects, and mildew. Dyplast EPS is manufactured across densities from 1-2 lb/ft3 (16-32 kg/m3)
Quality Control, Fabrication, and DeliveryDyplast has over fifty years of R&D and advanced manufacturing experience with PIR and EPS foam cores - - with unmatched quality protocols enabling customization and application resiliency. Product physical properties are independently verified, and our quality processes audited. Our high production capacities, on-hand inventories, and JIT deliveries generate advantages for end-users while lowering per-unit costs.
A wide range of core densities, strengths and flexible dimensions are available for both ISO-CF and EPS foam core products. Additionally, down-stream cutting and fabrication capabilities utilizing CAD and CNC equipment that can achieve unmatched flexibility in producing sheets, tapers, routed edges, or virtually any shape - - without voids. Extremely tight dimensional tolerances can be maintained to meet the most demanding composite engineering specifications.